Kiss cutting is a manufacturing method used for adhesive backed parts. The cutting tool cuts through the gasket material but does not cut the backing layer.
This leaves the parts attached to a sheet or roll. This method is commonly used for a self adhesive gasket.
What this means in practice
- Parts can be peeled off easily
- Layout stays intact
- Handling is faster and cleaner
Where kiss cutting is used
- Foam seals
- Electrical insulation parts
- Medical components
- High volume production lines
Benefits
- Faster assembly
- Reduced waste
- Consistent positioning
- Suitable for automation and pick and place
When to use kiss cutting
- You have repeat production
- You need speed in assembly
- You require consistent placement
Correct adhesive selection is critical for performance. See Best adhesive for rubber gaskets
When not to use it
- Low volume jobs
- Thick materials that do not suit the process
- Parts that do not require adhesive backing
Material choice still determines how the gasket performs in service. See EPDM vs Nitrile gasket guide
Key takeaway
Kiss cutting is about efficiency in production and handling, not sealing performance.
Send your drawing or sample and we will recommend the correct material and format.

