Precision Components for Defence Manufacturing

We manufacture two-dimensional, non-metallic components to customer drawings, samples and specifications.

Our previous defence-related work includes:

• Precision-cut sealing components

• Bespoke rubber gaskets and seals

• Reticulated foam cushioning for protective clothing

• Neoprene foam pads and profiles

• Rubber and foam machinery components

• Milled ABS plastic parts

• Protective pads, spacers and self-adhesive components

Die Cutting for Small and Large Production Runs

Die cutting provides a fast and consistent method of producing repeat components from rubber, foam and other sheet materials. It is particularly effective for larger quantities where repeatability, production speed and unit cost matter.

Our manufacturing capabilities include:

• Die cutting for repeat and high-volume production

• CNC knife cutting for prototypes, short runs and complex profiles

• Milling for selected rigid plastic components

• Industrial stitching for suitable foam and fabric components

We select the most suitable process based on the material, design, tolerance and required quantity.

Learn More About Our Die-Cutting Service

Rubber, Foam and Plastic Materials

Materials previously processed for defence-related requirements include neoprene foam, reticulated foam, solid rubber, sponge rubber and ABS plastic.

We can also source and process a wider range of rubber, foam, plastic and specialist sheet materials.

If your material has already been specified, send us the drawing and material reference. Our team will confirm whether it is suitable for the required manufacturing process.

Rubber Data Sheets | Foam Data Sheets | Plastic Data Sheets

Quality, Documentation and Full Traceability

Components are manufactured at our Lisburn facility under our ISO 9001:2015 quality management system.

Our standard manufacturing tolerance is ±0.5 mm. Tighter results may be possible depending on the material, thickness, component design and production process. Critical tolerances must be agreed before production.

Where requested and agreed during the quotation stage, we can provide:

• First Article Inspection reports

• PPAP documentation

• Material certificates

• Customer-specific inspection records

• Bespoke inspection requirements

Our traceability system follows materials and components from goods inward through production to final delivery.

Frequently Asked Questions

What defence components can Cutting Industries manufacture?

Cutting Industries manufactures bespoke gaskets, seals, foam pads, cushioning parts, plastic components and other two-dimensional non-metallic parts. Each component is produced from the customer’s drawing, sample or specification.

What quantities can you produce?

Production ranges from one-off development parts and small batches to repeat orders exceeding one million components.

What tolerances can you achieve?

The standard manufacturing tolerance is ±0.5 mm. However, tighter results may be possible depending on the material, design and production process.

Can you provide FAI reports, PPAP documentation and material certificates?

Yes. These documents are available when requested and agreed during the quotation stage.

Do you provide batch traceability?

Yes. The traceability system follows materials and components from goods inward through production to delivery.

Can you work under a non-disclosure agreement?

Yes. We handle customer information confidentially and can work under agreed non-disclosure requirements.

Why Defence Manufacturers Choose Cutting Industries

• Supplying defence-related components since 2004

• ISO 9001:2015 certified manufacturing

• Production in Lisburn, Northern Ireland

• One-off parts to runs exceeding one million components

• Die cutting, CNC knife cutting, milling and stitching

• Full material and batch traceability

• FAI reports, PPAP documentation and material certificates available

• Confidential handling of customer information

Discuss Your Component Requirement

Send us your drawing, sample, material specification, required quantity and documentation requirements.

Our team will review your component and recommend the most suitable material and manufacturing process.

Please contact us before sharing classified, export-controlled or security-sensitive information.

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Our mission is to set the highest standards for everything we produce.